Kaweei MX-43025 Wire Assembly: Industrial-Grade Custom Cable Solutions

Military-grade Manufacturing Standards

Equipment Configuration:

Fully automatic wire cutting and stripping machine (Japan JAM standard, with an accuracy of ±0.1mm)

Ultrasonic welding system (reduces impedance fluctuation ≤ 3%)

Environmental Protection: IP67 waterproof structure design and 2000 - hour salt - spray resistance test

Analysis of Core Materials

Wire Specifications:

• Conductor: Stranded tinned copper with a cross-sectional area ranging from 0.08mm² to 35mm² (complies with DIN 72551 standard)
• Insulation Layer: Oil-resistant TPE material (operating temperature from - 40°C to 125°C)

Connector Solutions:

• Automotive - grade: AMP SuperSeal series
• Industrial-grade: Customized Harting Han® series

Professional Testing System

Key Test Items:

High-voltage Test: AC 2500V for 1 minute (exceeds ISO 6722 standard)

Bending Life Test: 500,000 cycles (by MIL - DTL - 55116 specifications)

Insulation Resistance: ≥100MΩ (measured at 500VDC)

Industry Application Data

Construction Machinery: Supplies vibration-resistant wire harnesses to SANY Group (complies with ISO 14982 shock-resistance standard)

New Energy Vehicles: Special wire harnesses for BYD's battery management system (with a withstand voltage of 1000V DC)

Rail Transit: Wire harnesses for subway door control systems (EN 45545 fire protection certification)