High - Performance Custom D - Sub Cable Assembly by KAWEEI: Ideal for Diverse Applications

1. Unrivaled Product Features

Customizable Length and Color: One of the most remarkable aspects of this cable assembly is its customizability. The length can be tailored to the exact requirements of the customer. Whether it's a short-range connection for a compact device or an extended length for complex setups, KAWEEI has you covered. Additionally, the standard color is beige, but custom colors are also available. This flexibility allows for seamless integration into various systems, both in terms of functionality and aesthetics.

Superior Material Selection: The materials used in this cable assembly are of the highest quality. The jacket material is made from PVC, ensuring durability and protection against external factors such as abrasion, moisture, and chemicals. The conductor material is silver-plated copper, which offers excellent electrical conductivity. This not only reduces signal loss but also ensures a stable and reliable connection. The insulation materials, PVC and PET, further enhance the cable's performance by preventing electrical interference.

Rigorous Quality Control: KAWEEI takes quality control seriously. Every cable assembly undergoes a 100% Open & Short Test to guarantee its electrical integrity. The contact resistance is kept to a maximum of 3 ohms, ensuring efficient power transfer. The insulator resistance is a minimum of 10MΩ, providing excellent insulation properties. With a withstand voltage of 600V DC, this cable assembly can handle high-voltage applications safely. The working temperature range of - 25°C to +85°C makes it suitable for use in diverse environments, from cold storage facilities to high-temperature industrial settings.

2. Diverse Application Scenarios

Automotive Industry: In the automotive sector, reliable wiring is crucial. This Custom D-Sub Cable Assembly meets the stringent requirements of automotive applications. Its ability to withstand harsh conditions, such as vibrations, temperature fluctuations, and electrical interference, makes it an ideal choice for connecting various components in vehicles. Whether it's for in-car entertainment systems, engine control units, or sensor connections, this cable assembly ensures stable and efficient communication. KAWEEI's IATF 16949 certification further validates its suitability for automotive applications. This certification demonstrates the company's commitment to quality management in the automotive supply chain, ensuring that the cable assemblies meet the industry's strict standards.

Industrial Equipment: Industrial machinery often requires robust and reliable wiring solutions. The Custom D-Sub Cable Assembly can be used in a variety of industrial equipment, such as robotics, control panels, and manufacturing machinery. Its high-quality construction and ability to handle high-voltage and high-current applications make it a reliable choice for powering and connecting different parts of industrial systems. The cable's resistance to environmental factors like dust, oil, and extreme temperatures ensures long-term performance in industrial settings.

Medical Equipment: Although not explicitly mentioned in the product details, with its high-quality materials and strict quality control, this cable assembly could potentially be used in some medical equipment. Medical devices require wiring that is not only reliable but also meets strict safety standards. The low contact resistance and high insulator resistance of this cable assembly contribute to its potential suitability for medical applications. KAWEEI's ISO 9001 certification indicates its commitment to quality management, which is essential in the medical industry where product safety and reliability are of utmost importance.

3. Choosing the Right Wire Harness Manufacturer

When it comes to selecting a wire harness manufacturer, several factors need to be considered. KAWEEI stands out as an excellent choice for the following reasons:

Years of Experience: With 11 years of manufacturing experience, KAWEEI has developed a deep understanding of the industry. The company has honed its skills in design, production, and quality control over the years. This experience allows them to handle complex projects and deliver high-quality products consistently. Whether it's a small-scale order or a large-volume production, KAWEEI has the expertise to meet the customer's requirements.

Customization Capabilities: As seen with the Custom D - Sub Cable Assembly, KAWEEI offers extensive customization options. This includes not only custom lengths and colors but also design-based customization. They can work with customers to develop unique cable assemblies that meet specific application needs. This level of flexibility is rare in the industry and is a significant advantage for customers who require specialized wiring solutions.

Quality Assurance: KAWEEI's commitment to quality is evident in its multiple certifications, including ISO 9001, UL, and IATF 16949. These certifications ensure that the company follows strict quality management systems in its production processes. The use of high-quality materials and rigorous quality control tests further guarantee the reliability and performance of its products. Customers can have peace of mind knowing that they are purchasing a product that meets or exceeds industry standards.

Prompt Delivery and Excellent Service: KAWEEI understands the importance of timely delivery. With an on-time delivery rate of 86.4% and a response time of ≤3h, they ensure that customers' orders are processed and delivered promptly. Their excellent service team is also available to provide support throughout the year, whether it's answering technical questions, providing after-sales service, or assisting with order processing.

4. Automotive Wire Harness Design Guide

Designing an automotive wire harness is a complex process that requires careful consideration of several factors. The Custom D - -Sub Cable Assembly from KAWEEI can serve as a valuable reference in this regard:

Electrical Requirements: When designing an automotive wire harness, the first step is to determine the electrical requirements. This includes the voltage, current, and signal types that the harness needs to carry. The Custom D-Sub Cable Assembly has a rated voltage of 220V and 110V and can handle different electrical loads with its silver-plated copper conductors. It also has a low contact resistance and high insulator resistance, ensuring efficient power transfer and signal integrity.

Mechanical Considerations: Automotive wire harnesses are subject to vibrations, temperature changes, and mechanical stress. The cable's jacket material, PVC, provides excellent protection against these factors. The round or flat cable shape options also offer flexibility in terms of installation. A round cable may be more suitable for applications where space is not a constraint, while a flat cable can be easily routed in tight spaces.

Environmental Factors: Cars are exposed to various environmental conditions, such as moisture, dust, and chemicals. The Custom D-Sub Cable Assembly's resistance to these elements makes it suitable for automotive use. The insulation materials, PVC and PET, prevent moisture from entering the cable and causing short circuits. The cable's ability to withstand a wide temperature range also ensures its performance in different climates.

Safety Standards: In the automotive industry, safety is of utmost importance. KAWEEI's IATF 16949 certification indicates that its products meet the strict safety and quality standards of the automotive industry. When designing an automotive wire harness, it's essential to ensure that all components, including the cable assembly, comply with relevant safety regulations.

5. The Significance of Wire Harness Assembly in Modern Technology

Wire harness assemblies play a crucial role in modern technology. They are the backbone of electrical and electronic systems, connecting various components and enabling the transfer of power and signals. The Custom D-Sub Cable Assembly is a prime example of how advanced wire harness technology can enhance the performance of different devices and systems.

Streamlining Complex Systems: In complex electronic systems, such as those found in modern cars or industrial equipment, wire harness assemblies help to organize and simplify the wiring. Instead of a jumble of individual wires, a cable assembly provides a neat and efficient way to connect multiple components. This not only makes installation easier but also reduces the risk of errors and improves the overall reliability of the system.

Enhancing Signal Integrity: With the increasing demand for high-speed data transfer in modern technology, signal integrity is crucial. The silver-plated copper conductors in the Custom D-Sub Cable Assembly, along with its excellent insulation properties, help to minimize signal loss and interference. This ensures that the signals transmitted through the cable are accurate and reliable, which is essential for applications such as high-definition video transmission or high-speed data communication.

Ensuring System Compatibility: Different components in a system may have specific electrical and mechanical requirements. A well-designed wire harness assembly, like the Custom D-Sub Cable Assembly, can be customized to meet these requirements, ensuring compatibility between different parts of the system. This allows for seamless integration of components and optimal system performance.

6. Custom Cable Assembly: A Tailored Solution for Every Need

Custom cable assemblies are becoming increasingly popular in various industries due to their ability to provide tailored solutions. The Custom D-Sub Cable Assembly from KAWEEI is a prime example of a product that offers a high degree of customization.

Meeting Unique Application Requirements: In many applications, off-the-shelf cable assemblies may not be suitable. Whether it's a specific length requirement, a unique connector configuration, or a need for specialized materials, custom cable assemblies can be designed to meet these exact needs. KAWEEI's design-based customization service allows customers to work closely with their team to develop cable assemblies that are perfectly suited to their applications.

Cost-Effective in the Long Run: Although custom cable assemblies may have a higher upfront cost compared to standard ones, they can be cost-effective in the long run. By eliminating the need for additional adapters or modifications, custom cable assemblies reduce installation time and potential maintenance costs. Their precise fit and performance also contribute to the overall efficiency and longevity of the system, resulting in cost savings over time.

Staying Ahead in the Market: In a competitive market, having a unique product or system can give a company an edge. Custom cable assemblies allow companies to differentiate their products by providing a more integrated and optimized solution. The Custom D-Sub Cable Assembly can be customized to fit the specific design of a product, enhancing its functionality and aesthetics.